Silicone Overmolding

The liquid silicone overmolding injection overmolding process consists of a two-step process in which a complete plastic or metal solid is let into the mold position of the lsr overmolding, and then the LSR is overmolding directly onto the part.

The benefits of silicone overmoulding
 

1. Cost and time savings By moulding silicone directly onto metal or plastic substrates, you save the cost and time required to manually assemble complex parts. This can significantly reduce your manufacturing costs and turnaround time, enabling you to bring your product to market more economically.

2. Design flexibility LSR/Thermoplastic injection moulding is ideally suited to meet the complex design requirements of the automotive and medical industries. Silicone rubber overmoulding allows you to produce parts that are waterproof, airtight and more resistant to shock and vibration.

3. Quality control - The LSR/plastic injection moulding overmoulding process offers high tolerance and tight quality control, making it suitable for any application where precision is required. Dingyue can produce overmoulded silicone rubber parts to your exact specifications, including equipment that needs to be manufactured in Class VII or Class VI cleanrooms.

Three advantages of choosing us

1. Strict production process
It is recognized by many well-known enterprises at home and abroad
Select high-quality materials to ensure product safety from the source. Establish good cooperation relationship with well-known brand raw material manufacturers, mold steel and powder metallurgy manufacturers at home and abroad to ensure the authentic performance of the materials used in our products and provide quality assurance for our products

2. Many specifications and complete varieties
Provide customized solutions for customers
Zero defect process inspection system-strictly implement ISO9001 quality management system. Incoming inspection, process inspection, finished product inspection and ex-factory inspection. Metallographic elements, tensile test, surface cleaning, packaging specifications! There are more than 200 types of standard products and more than 40,000 specifications in standing stock. Thousands of tons of conventional inventory, spot within 24 hours!

3. Excellent after-sales service
Provide you with one-stop service
Confident quality and after-sales guarantee risk-free purchasing experience, quality problems without any reason to return or exchange goods directly. Best quality, supreme service, only to seek long-term and win-win cooperation!

Engineers Team
Our experienced engineering staff is ready to collaborate with your engineers to concurrently develop products and solve issues in the preproduction stage. Our engineers' extensive product design and manufacturing expertise will find the best solutions to meet your design criteria. We work with you in the design and prototype stage to provide value-added input assisting in all aspects from part design to shipping.Our engineer team uses SolidWorks 2018 and AutoCAD and can create 3D models and 2D drawings for your project. We then utilize Mold Flow Analysis software that simulates the injection molding process and helps to predict manufacturing issues. This simulation helps us identify potential problems and make corrections to the mold or design of the part for optimum manufacturability.

IN-HOUSE TOOL REPAIR FACILITY
We offer complete and full-service mold design, maintenance and repair in a 1,000 sq. ft. on-site tool room. If a mold requires attention, our staff is ready within minutes to make the necessary repairs efficiently, thus quickly reducing or eliminating production down time.
Our tool room is completely equipped with lathes, mills, surface grinders, electrical discharge machining and all the machinery needed to maintain all types of molds. Our preventative maintenance and repair program for our molds keeps them in top shape through their life and allows them to achieve their guaranteed lifespan, most well over 1 million cycles.

Materials List
We have a big warehouse which could be able to storage 50~200ton plastic materials. We deal with design and manufacture of plastic precision molds, construction products, power tools, auto parts, baby strollers as well as mountaineering bags, precision plastic parts, specializing in abs injection, polyethylene injection molding, polystyrene injection molding. nylon molding, ppe for injection moulding and other thermoplastic injection.

FAQ
1 Q: Which kind of product can you do?
A: Plastic injection molding and mass production for plastic parts

2 Q: How long does it take to finish the mold making?
A: Usually it will take about one month to finish the mold

3 Q: How to save sample cost?
A：Stocked items, no MOQ. Small batch production also welcomed.

4. Can We Use Our Own Logo?
A: Yes, we can print your private logo according to your request

5. What Is Your Terms Of Delivery?
A: EXW, FOB, CIF, etc.

6. Q: Can you help with the design?
A: Yes, Simply design free, special design need to pay.

7. Q: Can you give me a discount?
A: Discount is ok, but we have to look at the actual quantity, we have different prices according to the quantity, the discount is determined by the quantity, and our price is very competitive in this field.

8. Q: Can you help with the design?
A: Yes, Simply design free, special design need to pay.