Plastic Injection Tooling For Electronic Component Household Product Components

Product Description

Injection Mold Tooling

The best injection mold tooling makes the best finished products. That's just what we deliver, providing our customers with products that fit their needs and exceed their expectations.

With an exceptional team of engineers ready to help our customers optimize their injection mold tooling designs, we’re committed to getting it right from the start. After your part design is completed, the custom tooling process begins and is strictly monitored to insure the highest quality standards. We will meet your budget needs with experience in both domestic as well as off-shore tooling sources. Regardless of selected sourcing location, we will provide status reports to keep our customers informed along the way.

So what does all this mean for our customers? Simple. It allows us to deliver the high quality injection mold tools required to produce high quality parts at competitive prices. When you do something right the first time, there's no excess spent on false starts and do-overs. With our vast experience and dedication to the job at hand, you can rest easy knowing that Wabash delivers — on time, every time.

Multi-Shot Molding

DY Plastics is proud to offer the specialized process of multi-shot molding. Also known as two-shot molding, this process combines multiple plastic materials, injected in a mold, to form a single part.

Parts produced via multi-shot molding can be designed to eliminate assembly operations, which means less cost and less chance for defects. When we can work with our customers to combine parts, DY can save them time and money.

Multi-shot molding allows for features such as clear windows, hermetic gaskets, colored lettering, improved graphics, and a stylish appearance for your finished product, giving it functionality and a competitive edge.

DY has a wide array of capabilities in transfer molding, also referred to as pick and place two shot molding, as well as rotary multi-shot molding. We have integrated this technology across our press size ranges making DY your one stop shop for multi-shot/two-shot molding.

Parts and Equipment

The company has two factories which occupy a total area of more than 18,000 square meters, and a total of 102 sets of injection molding machines with the heaviest up to 15,000KN(1500tons). We set up different kinds of assembling rooms according to different injection molding products, such as the medical instruments assembling room, the electronics assembling room, the baby-car assembling room, mountaineering bag accessories assembling room, and tile spacers automatic packaging workshop. Our team has around 320 hard -working workers, including 37 managers, 24 engineers, and 16 quality inspectors. We deal with design and manufacture of plastic precision molds，construction products, power tools, auto parts, baby strollers, mountaineering bags, plastic buckets and folding crates and so on, specializing in using PC(polycarbonate), PA(nylon),PMMA(acrylic), POM(polyformaldehyde), PPO,PBT,PC/ABS, TPU plastic raw material to adjust production process appropriately so that products can achieve the best performance.

Plastic Overmolding

DY Plastics offers our customers overmolding capabilities. Plastic overmolding is the process of robotically placing a finished part into the cavity of a second tool and using additional materials to create more value for our customers.

The overmolding process can be used to enhance a part’s aesthetics, performance, or functionality.

Another way in which plastic overmolding can benefit our customers is by driving down cost. In heavy, thick walled part designs, DY Plastics can produce a core part from lower cost resins. This lower cost core could then be overmolded with the preferred higher priced performance resin.

As the price of engineering grade materials continues to rise, this process should be considered for applications that require dampening, “soft touch” feel, or UV resistance.

In order for customers to get the best value from this technology, we suggest you contact us and get our engineers involved early in the process. Our years of experience will be beneficial and can help reduce the design cycle so that our customers can realize the benefits of this process sooner than would otherwise be possible.

Mold Processing

Quality & Delivery

We strive to serve our customers by delivering high quality injection molded parts, on time, every time. Judging by our plant-wide PPM (parts per million) of under 150 and our 99.99% on-time delivery rate, we’re meeting our goals on a daily basis.

Our internal quality systems and plastic injection molding processes provide consistent and exceptional results. Our production processes are optimized to eliminate variability and to reliably produce the high quality injection molded product that our customers desire.

Since established we focus on the up-to-date tech quality control, idea product design and development, manufacture and sales service scale on a base of “Continuous improvement of quality is our greatest joy!”. In 2012, we took the lead in establishing the ISO9001 quality management system and passed the third accreditation. In 2014 we established and passed ISO/TS16949 automotive quality management system.

Quality begins before we ever produce a part. Our engineers work closely with our Production and Quality teams to design a process for each part with quality and customer value as the focus. We utilize our extensive experience and technical capabilities at the outset of any project to recommend improvements that will produce better quality for our customers.

Our production environment is divided into a team-based structure that allows for enhanced operator specialization within our product mix. Each Production Team Member develops a high degree of expertise in regard to customer quality expectations and this expertise translates into enhanced rates of detection and correction for any quality concerns that arise.

Through the active development of several years, our company has been trusted and supported from more than 300 satisfied customers. We have our own factory motto: keep a low key, be steadfast in life and diligent in work to make greater progress. Based on this, in order to achieve our common goal, all of the Dingyue staff, certainly assure you that we will be handling each order with a professional attitude, providing the latest products with reasonable prices and enhancing the competitiveness with high quality technical services. Our company is sincerely looking forward to becoming your most reliable supplier in the near future!

Company Certification

Since established in 2010, we focus on the up-to-date tech quality control, idea product design and development, manufacture and sales service scale on a base of “Continuous improvement of quality is our greatest joy!”. In 2012, we took the lead in establishing the ISO9001 quality management system and passed the third accreditation. In 2014 we established and passed ISO/TS16949 automotive quality management system.