OEM/ODM Manufacturer For Small Plastic Injection Molded Parts

Product Description

Multi-Shot Molding

DY Plastics is proud to offer the specialized process of multi-shot molding. Also known as two-shot molding, this process combines multiple plastic materials, injected in a mold, to form a single part.

Parts produced via multi-shot molding can be designed to eliminate assembly operations, which means less cost and less chance for defects. When we can work with our customers to combine parts, DY can save them time and money.

Multi-shot molding allows for features such as clear windows, hermetic gaskets, colored lettering, improved graphics, and a stylish appearance for your finished product, giving it functionality and a competitive edge.

DY has a wide array of capabilities in transfer molding, also referred to as pick and place two shot molding, as well as rotary multi-shot molding. We have integrated this technology across our press size ranges making DY your one stop shop for multi-shot/two-shot molding.

Insert Molding

DY Plastics’ molding capabilities include insert injection molding, a process in which resin is injected into the mold around a plastic or metal insert that has been placed in the tooling prior to injection. The end-result is a single piece created with the insert completely encapsulated in the molded part.

Our engineering staff has the expertise and experience to work with customers to develop an insert molding part design that will meet their expectations. DY Plastics uses robotic insert loading technology. This means that the molding cycle and the finished part are consistent from one shot to the next. Our customers get dependable products with improved functionality.

There are very few limitations to insert molding design and material combinations, which means our customers have very few restrictions on the types of insert molded products they can achieve with DY Plastics.

We have been insert molding for most of our 15 year history, and this capability continually provides our customers with the functionality and cost savings they demand.

Stack Molds

DY Plastics offers our customers a unique molding option that provides increased cavitation and double the output without adding costs associated with larger presses. This is accomplished by utilizing stack molding technology.

In simplest terms, stack molds provide an additional single face mold surface vs the traditional tooling approach. Twice the output can be realized without the need to run the job in a machine with twice the tonnage. This saves our customers money.

Through the use of stack molds, DY can also increase our customers’ molding capacity. Stack molding can reduce customer capital and part pricing for high volume applications. Our expertise in running such tooling adds value for our customer base.

Plastic Overmolding

DY Plastics offers our customers overmolding capabilities. Plastic overmolding is the process of robotically placing a finished part into the cavity of a second tool and using additional materials to create more value for our customers.

The overmolding process can be used to enhance a part’s aesthetics, performance, or functionality.

Another way in which plastic overmolding can benefit our customers is by driving down cost. In heavy, thick walled part designs, DY Plastics can produce a core part from lower cost resins. This lower cost core could then be overmolded with the preferred higher priced performance resin.

As the price of engineering grade materials continues to rise, this process should be considered for applications that require dampening, “soft touch” feel, or UV resistance.

In order for customers to get the best value from this technology, we suggest you contact us and get our engineers involved early in the process. Our years of experience will be beneficial and can help reduce the design cycle so that our customers can realize the benefits of this process sooner than would otherwise be possible.

Mold Processing

About Us

We have two factories which occupy a total area of more than 18,000 square meters, and a total of 102 sets of injection molding machines with the heaviest up to 15,000KN(1500tons). We set up different kinds of assembling rooms according to different injection molding products, such as the medical instruments assembling room, the electronics assembling room, the baby-car assembling room, mountaineering bag accessories assembling room, and tile spacers automatic packaging workshop. Our team has around 320 hard -working workers, including 37 managers, 24 engineers, and 16 quality inspectors. We deal with design and manufacture of plastic precision molds，construction products, power tools, auto parts, baby strollers, mountaineering bags, plastic buckets and folding crates and so on, specializing in using PC(polycarbonate), PA(nylon),PMMA(acrylic), POM(polyformaldehyde), PPO,PBT,PC/ABS, TPU plastic raw material to adjust production process appropriately so that products can achieve the best performance.

Since established in 2010, we focus on the up-to-date tech quality control, idea product design and development, manufacture and sales service scale on a base of “Continuous improvement of quality is our greatest joy!”. In 2012, we took the lead in establishing the ISO9001 quality management system and passed the third accreditation. In 2014 we established and passed ISO/TS16949 automotive quality management system.

Quality & Delivery

We strive to serve our customers by delivering high quality injection molded parts, on time, every time. Judging by our plant-wide PPM (parts per million) of under 150 and our 99.99% on-time delivery rate, we’re meeting our goals on a daily basis.

Our internal quality systems and plastic injection molding processes provide consistent and exceptional results. Our production processes are optimized to eliminate variability and to reliably produce the high quality injection molded product that our customers desire.

Since established we focus on the up-to-date tech quality control, idea product design and development, manufacture and sales service scale on a base of “Continuous improvement of quality is our greatest joy!”. In 2012, we took the lead in establishing the ISO9001 quality management system and passed the third accreditation. In 2014 we established and passed ISO/TS16949 automotive quality management system.

Quality begins before we ever produce a part. Our engineers work closely with our Production and Quality teams to design a process for each part with quality and customer value as the focus. We utilize our extensive experience and technical capabilities at the outset of any project to recommend improvements that will produce better quality for our customers.

Our production environment is divided into a team-based structure that allows for enhanced operator specialization within our product mix. Each Production Team Member develops a high degree of expertise in regard to customer quality expectations and this expertise translates into enhanced rates of detection and correction for any quality concerns that arise.

Through the active development of several years, our company has been trusted and supported from more than 300 satisfied customers. We have our own factory motto: keep a low key, be steadfast in life and diligent in work to make greater progress. Based on this, in order to achieve our common goal, all of the Dingyue staff, certainly assure you that we will be handling each order with a professional attitude, providing the latest products with reasonable prices and enhancing the competitiveness with high quality technical services. Our company is sincerely looking forward to becoming your most reliable supplier in the near future!