Insert Moulding Products

Insert Moulding Products

Details
Insert molding is to pre-insert (embed) metal insert molding (metal terminals, contacts, etc.) into the cavity, close the mold and then inject molding to produce an injection molded product in which the metal insert is wrapped in resin.
Category
Insert Molding
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Description
Technical Parameters

Insert injection molding refers to injecting resin after loading pre-prepared inserts of different materials into the mold, and the molten material is bonded and solidified with the inserts to make an integrated product. It is an insert molding process.

 

 

Mold Processing Step

 

Step 1

Quoting

Needed 3D drawing or sample

Step 2

Mold Design

Send mold design for confirmation

Step 3

Mold Making

50% as the initial payment for starting to make the molds

Step 4

Test Run

After finishing the mold making, we will test it and make some samples.

Step 5

Sample Confirmation

Send free samples to clients for confirmation and need 50% balance payment after getting the approval from the clients

Step 6

Mold Modification

If there needs to be slightly changed on the mold, we will modify the mold and send the samples for confirmation again.

Step 7

Mass Production

50% as the initial payment for starting to make the mass production based on the mold.

 

There are two ways to place the insert in the mold during insert injection molding

1) Manual placement; this will greatly increase the injection molding cycle, suitable for small batch production or products with complex structures;
2) Automatic placement; this is a better choice for mass production, which is beneficial to reduce human error, improve efficiency, shorten injection molding cycle and improve product reliability.

metal insert molding factory

 

Factory Equipment

Horizontal injection molding machine
Horizontal injection molding machine: This is the most common type. The clamping part and the injection part are on the same horizontal centerline, and the mold is opened in the horizontal direction. Its characteristics are: the body is short, easy to operate and maintain; the center of gravity of the machine is low, and the installation is relatively stable; after the product is ejected, it can be automatically dropped by gravity, which is easy to achieve fully automatic operation. At present, most injection molding machines on the market use this type.

Insert molding factory

 

Material List

ABS plastic combines the properties of three components, among which acrylonitrile has high hardness and strength, heat resistance and corrosion resistance; butadiene has impact resistance and toughness; styrene has high surface gloss and easy coloring and ease of processing. The characteristics of the above three components make ABS plastic a thermoplastic with good comprehensive properties of "hard quality, toughness, and high rigidity". Adjust the ratio of the three components of ABS, and its performance will also change to meet the requirements of various applications, such as high-resistant ABS, heat-resistant ABS, high-gloss ABS, etc.

insert moulding products factory

 

Manufacturing Capacity

Since established. we focus on the up-to-date tech quality,control, ideal product design and devel opment, manufacture and sales service scale on a base of "continuous improvement of quality is our etemal pursuit, customer satisfaction is our greatestjoy". In 2012, we took the lead in establishing the ISO9001 quality management system and passed the third accreditation. In 2014 we established and passedIsO/ TS 16949 automotive quality management system.

Insert injection molding factory

 

Our Service

We will provide a complete set of precision injection molding solutions according to customers' budget plans and needs.
- Standard injection mold, free warranty for a certain period of time
- longer mold life
- In order to meet the rapid update of the market, we can quickly make research and development product molds.

Overmolding manufacture

FAQ
1. Q: Are you trading company or manufacturer?

A: We are factory/manufacturer.


2. Q: Which kind information do you need for quoting?
A:1) Sample photo with dimensions or 2D/3D design
A:2)Product material
A:3)The quantity
A:4)Runner type, cold or hot
A:5)Mold steel type P20,718,2738, H13, S136, 2316, and so on


3 Q: How about the samples?
A: Once the mold is finished, we will make some samples to you for checking.


4. What Is Your Terms Of Delivery?
A: EXW, FOB, CIF, etc.


5. Can You Do OEM And ODM?
A: Yes, OEM and ODM are both acceptable. The material, color, style can customize, the basic quantity we will advise after we discuss.


6. Can We Use Our Own Logo?
A: Yes, we can print your private logo according to your request

 

 

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