Insert molding process includes brass molding inserts，mold in threaded inserts，rubber insert molding. Insert moulding design refers to the method of inserting injection-molded parts on the part of the metal plate surface.
Features:
1. The combination of the easy formability and flexibility of resin and the rigidity, strength and heat resistance of metal can make complex and delicate metal-plastic integrated products solidly.
2. In particular, by utilizing the combination of the insulating properties of resins and the electrical properties of metals, molded products can meet the basic functions of electrical products.
3. The pre-molding combination of multiple inserts makes the post-engineering of the product unit combination more rational.
4. Inserts are not limited to metals, but also including cloth, paper, wires, plastics, glass, wood, coils, and electrical parts.
5. For rigid molded products and bending elastic molded products on the rubber gasket plate, after the integrated product is made by injection molding on the base, the complicated operation of arranging the sealing ring can be omitted, which makes the automatic combination of the post-process easier.
6. Because it is the fusion of the molten material and the metal insert, the gap between the metal insert can be designed to be narrower compared to the press-in molding method, and the reliability of composite product molding is higher. .
7. By selecting appropriate resin and molding conditions, products that are easily damaged (such as glass, coils, electrical parts, etc.) can be sealed and fixed by resin.
8. The insert can also be completely encapsulated in the resin by selecting the appropriate mold configuration.
9. After insert molding, it can also be made into products with hollow grooves after de-cored hole treatment.
10. The combination of vertical injection molding machine, manipulator, insert product alignment device, etc., most of the insert molding projects can realize automatic production.
 |  |
Step 1 | Quoting | Needed 3D drawing or sample |
Step 2 | Mold Design | Send mold design for confirmation |
Step 3 | Mold Making | 50% as the initial payment for starting to make the molds |
Step 4 | Test Run | After finishing the mold making, we will test it and make some samples. |
Step 5 | Sample Confirmation | Send free samples to clients for confirmation and need 50% balance payment after getting the approval from the clients |
Step 6 | Mold Modification | If there needs to be slightly changed on the mold, we will modify the mold and send the samples for confirmation again. |
Step 7 | Mass Production | 50% as the initial payment for starting to make the mass production based on the mold. |
About us:
Yangzhou Ding Yue Plastic Electronics Co., Ltd. is a high-tech enterprise engaged in the design, research and development, production, and sales of injection mold hot runner systems. The company introduces technology from Europe and Canada and uses modern production management. It is currently an enterprise with hot runner invention patents in China. It focuses on hot runner technology research and development and product development and manufacturing and is committed to providing customers with each set of hot runner systems. Perfect solutions and Quality Assurance.
Adhering to the enterprise spirit of "passion, diligence, and commitment", the company aims to build China's hot runners, and can provide customers with convenient pre-sales and after-sales services. Main service customers: Shanghai Volkswagen, Mercedes-Benz, etc.
The company's main business: design and manufacture of plastic precision molds, construction products, power tools, auto parts, baby carriages, mountaineering bags, plastic buckets, folding crates, etc., professional use of PC (polycarbonate), PA (nylon), PMMA (Acrylic), POM (Polyoxymethylene), PPO, PBT, PC/ABS, TPU plastic raw materials adjust the production process appropriately to make the product achieve the best performance.
 |  |
Parts and Equipment:
The company has two factories which occupy a total area of more than 18,000 square meters, and a total of 102 sets of injection molding machines with the heaviest up to 15,000KN(1500tons). We set up different kinds of assembling rooms according to different injection molding products, such as the medical instruments assembling room, the electronics assembling room, the baby-car assembling room, mountaineering bag accessories assembling room, and tile spacers automatic packaging workshop.
 |  |
Injection Mold Engineering:
Our team includes some of the most experienced and knowledgeable engineers in the thermoplastic injection molding industry. We're committed to partnership with our customers throughout the entire design process to ensure we deliver a finished product. We believe the best products result from good communication between the customer and DY team. (For more about our team , please click this https://www.dy-plastics.com/engineers)
 |  |
FAQ:
1 Q: HOW SOON CAN I GET REPLY AFTER SEND INQUIRY?
A: All inquiries will be replied within two hours except off time in China.
2 Q: HOW SOON CAN I GET ONE SAMPLE?
A: Generally, samples can be sent out within 7davs after the mold has been finished
3 Q: WHAT FILE FORMAT CAN YOU ACCEPT FOR MY PRODUCTS?
A: We can accept varies format, igs, step, stp, jpg, pdf, dwg, dxf and so on. lf you do not have a prepared CAD file, we can accept a scan of a hand drawn design.
4 Q: IF I DON'T HAVE DRAWING, HOW CAN I GET ONE SAMPLE?
A: If you don't have any drawings, you can send us your samples. We will scan it and make 2D and 3D drawing first for getting your confirmation.
5 Q: What is your terms of delivery?
A: EXW, FOB, CIF, etc.
6 Q: Which kind of product can you do?
A: Plastic injection molding and mass production for plastic parts
7 Q: How long does it take to finish the mold making?
A: Usually it will take about one month to finish the mold
8 Q: How about the proprietary rights of the plastic injection mold?
A: The mold belongs to customer if you pay for the total mold cost.
Hot Tags: insert injection molding process, China, manufacturers, suppliers, factory, customized, wholesale, buy
