Mold For Plastic Injection

Product Description

Custom Plastic Injection Molding 

At DY Plastics, we enjoy the challenges that come with bringing custom injection molded plastic parts to reality. Creating the tooling and production environment for your one-of-a-kind plastic component has been our core competency for more than 15 years.

We deal with design and manufacture of plastic precision molds, construction products, power tools, auto parts, baby strollers as well as mountaineering bags, precision plastic parts. And while we are proud of DY’s accomplishments, we also continue to evaluate and refine our production processes. This keeps our knowledge of leading-edge plastic fabrication technologies fresh and helps our engineering and production teams select the best possible solution for your custom plastic injection parts. DY’s wide range of press sizes, coupled with our core skills of innovation and design, make us the best possible choice for your next custom plastic fabrication project.

Insert Molding

DY Plastics’ molding capabilities include insert injection molding, a process in which resin is injected into the mold around a plastic or metal insert that has been placed in the tooling prior to injection. The end-result is a single piece created with the insert completely encapsulated in the molded part.

Our engineering staff has the expertise and experience to work with customers to develop an insert molding part design that will meet their expectations. DY Plastics uses robotic insert loading technology. This means that the molding cycle and the finished part are consistent from one shot to the next. Our customers get dependable products with improved functionality.

There are very few limitations to insert molding design and material combinations, which means our customers have very few restrictions on the types of insert molded products they can achieve with DY Plastics.

We have been insert molding for most of our 15 year history, and this capability continually provides our customers with the functionality and cost savings they demand.

Stack Molds

DY Plastics offers our customers a unique molding option that provides increased cavitation and double the output without adding costs associated with larger presses. This is accomplished by utilizing stack molding technology.

In simplest terms, stack molds provide an additional single face mold surface vs the traditional tooling approach. Twice the output can be realized without the need to run the job in a machine with twice the tonnage. This saves our customers money.

Through the use of stack molds, DY can also increase our customers’ molding capacity. Stack molding can reduce customer capital and part pricing for high volume applications. Our expertise in running such tooling adds value for our customer base.

Plastic Overmolding

DY Plastics offers our customers overmolding capabilities. Plastic overmolding is the process of robotically placing a finished part into the cavity of a second tool and using additional materials to create more value for our customers.

The overmolding process can be used to enhance a part’s aesthetics, performance, or functionality.

Another way in which plastic overmolding can benefit our customers is by driving down cost. In heavy, thick walled part designs, DY Plastics can produce a core part from lower cost resins. This lower cost core could then be overmolded with the preferred higher priced performance resin.

As the price of engineering grade materials continues to rise, this process should be considered for applications that require dampening, “soft touch” feel, or UV resistance.

In order for customers to get the best value from this technology, we suggest you contact us and get our engineers involved early in the process. Our years of experience will be beneficial and can help reduce the design cycle so that our customers can realize the benefits of this process sooner than would otherwise be possible.

Mold Processing

Capabilities

Let DY Plastics bring your project design into reality. Our exceptional team can guide you through the idea-to-production cycle, providing the expertise necessary to successfully launch your program. Our flexible capabilities in the production of high quality plastic injection molded products and assemblies allows DY Plastics to find the right solution for almost every project. 

From our full spectrum of injection molding processes, including our specialties in multi-shot / two-shot molding and gas assist, to our complete line of state-of-the-art molding equipment and assembly technologies, our capabilities in the plastics industry are robust enough to meet any request you have.

Quality & Delivery 

We strive to serve our customers by delivering high quality injection molded parts, on time, every time. Judging by our plant-wide PPM (parts per million) of under 150 and our 99.99% on-time delivery rate, we’re meeting our goals on a daily basis.

Our internal quality systems and plastic injection molding processes provide consistent and exceptional results. Our production processes are optimized to eliminate variability and to reliably produce the high quality injection molded product that our customers desire.

Since established we focus on the up-to-date tech quality control, idea product design and development, manufacture and sales service scale on a base of “Continuous improvement of quality is our greatest joy!”. In 2012, we took the lead in establishing the ISO9001 quality management system and passed the third accreditation. In 2014 we established and passed ISO/TS16949 automotive quality management system.

Quality begins before we ever produce a part. Our engineers work closely with our Production and Quality teams to design a process for each part with quality and customer value as the focus. We utilize our extensive experience and technical capabilities at the outset of any project to recommend improvements that will produce better quality for our customers.

Our production environment is divided into a team-based structure that allows for enhanced operator specialization within our product mix. Each Production Team Member develops a high degree of expertise in regard to customer quality expectations and this expertise translates into enhanced rates of detection and correction for any quality concerns that arise.

Through the active development of several years, our company has been trusted and supported from more than 300 satisfied customers. We have our own factory motto: keep a low key, be steadfast in life and diligent in work to make greater progress. Based on this, in order to achieve our common goal, all of the Dingyue staff, certainly assure you that we will be handling each order with a professional attitude, providing the latest products with reasonable prices and enhancing the competitiveness with high quality technical services. Our company is sincerely looking forward to becoming your most reliable supplier in the near future!